04_Operating_Instructions_TruPlasma_Bias _3003[1] (1032055), страница 3
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This is a relay-based hardware connection.WARNING: The interlock signal is also available on RS-485connector. Power will not be switched on if both of these 2interlock pins are active *connected to GND or open).6,19+24VSupply22HV-ONindication.Digital output(isolated)Voltage from pin 20 is coupled to this pin to show, that the power supplyis running in HV mode. Maximum voltage at this pin is 30V. Maximumcurrent is 10mA23LV-ONindication.Digital output(isolated)Voltage from pin 20 is coupled to this pin to show, that the power supplyis running in LV mode. Maximum voltage at this pin is 30V.
Maximumcurrent is 10mA21Arc occursindicationDigital output(isolated)Voltage from pin 20 is coupled to this pin for ca 20ms to show, that anarc has occurred. These signals are not synchronized with the actual arcoccurrence (50 .. 500ms time shift). The number of “blinks” show thenumber of arcs.24U-controlDigital output(isolated)Voltage from pin 20 is coupled to this pin to show, that the power supplyis in Voltage Control.Mode.20CommoncollectorsDigital output(isolated)All optocoupler collectors are connected to this common pin.Max.
voltage between this pin and pins 21, 22 and 23 may notexceed 30V. Max. current drawn from pins 21, 22 and 23 may notexceed 10mA each.13, 25AlarmDigital outputPotential – free contacts open when alarm state occurs or no mainspresent at mains terminals. Maximum load is 30V, 0.5A. This signal canalso be used as READY indication.Reference ground for all analog signals.24V supply for all digital inputs.Operating Instructions for TruPlasma Bias 3003 GeneratorRev.
3.1.1.1.P.09.01Page 16TruPlasma Bias series 3000/700010kUsetAnalog INXDC-14100k12VIx setXDC-15IsetXDC-16Analog GNDAnalog INAnalog INXDC- 4XDC-17Analog OUTUactXDC-1IactXDC-2PactXDC-3Active when shorted to +24V24Vout470nAnalog OUTAnalog OUTXDC- 6XDC-19+24V+5V4k7ONreq5V1XDC- 8CMOS100n3k3Dig INHVreqXDC- 9LVreqXDC-10InterlockloopDig INDig INXDC-1224V relayCommoncollectorsXDC-20HVindXDC-22To power relaysDig OUTDig OUTLVindXDC-23Dig OUTArc OccursXDC-21TruPlasmaBiasinternalseries 3000/7000internalinterfaceanalog interfacecircuitsBPfamilyanalogcircuitsXDC: SUBD 25pin Male at device sideOperating Instructions for TruPlasma Bias 3003 GeneratorRev. 3.1.1.1.P.09.01Page 17TruPlasma Bias series 3000/70006.3.
RS-232 and RS-485 terminals descriptionRS-232 communication terminalPin noNameTypeDescription1-n/cn/c2TxDDigital outputRS232 transmit data3RxDDigital inputRS232 receive data4-n/cn/c5GNDGNDCan be used for cable shield6-n/cn/c7-n/cn/c8-n/cn/c9-n/cn/cRS 232 standard cableCOMPCTxDRxDGND162738495162738495malefemaleX232162738495ShieldOperating Instructions for TruPlasma Bias 3003 GeneratorRev. 3.1.1.1.P.09.01female162738495TruPlasmaMP-5Bias3003TxDRxDGNDmalePage 18TruPlasma Bias series 3000/7000RS-485 communication terminalPin noNameTypeDescription9A – INDigital inputRS485 input A4B – INDigital inputRS485 input B6A – OUTDigital outputRS485 output A1B – OUTDigital outputRS485 output B7GNDGNDCan be used for cable shield8GNDGNDCan be used for cable shield2+24VSupply24V supply for all digital inputs (Interlock).3InterlockDigital inputMust be connected to 24V (pins 2) to enable powersupply switch-ON. This is a totally hardware connectionwhich can be connected into an emergency switchcircuit.WARNING: The interlock signal is also available onthe ANALOG CONTROL connector.
Power will notbe switched on if both of these 2 interlocks staysactive (connected to GND or open).5FanDigital output+24V appears on this output against GND (pin 7,8) ifpower supply’s internal fans are switched on. Thisoutput can be used to switch on an external relay (max50mA) which in turn will switch on the roof fan of thecabinet in which the HVM module is installed.
A freewheeling diode across the relay is recommended.Ext interlockRS 485 connectionDoor switchTermination120 Ohm24VX485output162738495BAShieldinputBAROOF FANRELAY24V/50mAmax+162738495maleF.W.diode120 OhmTerminationRelayfemaleTruPlasma Bias 3003PMP-16Place 120 ohm termination resistorson both ends of RS485 chain230VAC230VAC roof fanMore fan control relaysfrom other modulesNOTE:The RS485 connector is optional. In case it is not present, an external roof fan controllermust be installed in the cabinet to provide the necessary thermal control.Operating Instructions for TruPlasma Bias 3003 GeneratorRev. 3.1.1.1.P.09.01Page 19TruPlasma Bias series 3000/70006.4.
Profibus terminals descriptionProfibus communication terminalPin #NameTypeDescription1n/cn/cn/c2n/cn/cn/c3RxD/TxD-PDigital I/ODifferential I/O signal4n/cn/cn/c5DGNDGNDIsolated Profibus ground6VP+5V DCIsolated Profibus supply voltage7n/cn/cn/c8RxD/TxD-NDigital I/ODifferential I/O signal9n/cn/cn/cPROFIBUS162738495162738495TruPlasmaPMP3+5V Bias 3003RxD/TxD-PRxD/TxD-NXIsolated CableMaleOperating Instructions for TruPlasma Bias 3003 GeneratorRev.
3.1.1.1.P.09.01FemaleGNDPage 20TruPlasma Bias series 3000/70007.Working with the Front Panel ConsoleAll indications and settings can be accessed through the front panel of the device.The next several pages contain a description of the TruPlasma Bias 3003 Front PanelConsole functions (illustrated in the menu map page 19) and step by step illustrations onhow to access them.LCD DisplayLED linesVoltage andcurrentvisualizationMenu/Cancel KeyLED indicatorsEnter/Accept KeyCursor KeysThe most important states are displayed on LED indicators for quick identification.These are:NameColorstandbygreenMeaningThe power supply is powered, but not switched-on yet.HVongreenThe power supply is running in HV mode. 1)LVongreenThe power supply is running in LV mode.1)analog,digitalgreengreenShow the actual control mode. Analog LED lights if controlled throughthe analog connector.
Digital LED lights if controlled through the RS232or RS485 connector. Both LEDs are dark when controlled by the displayconsole. Digital LED blinks to show proper RS transmission during PCmonitoring.AlarmredBlinks when critical conditions occur. Also an audible signal is soundedthen.InterlockyellowInterlock or door-closed detection circuits open,Arc occ.yellowBlinks each time an arc is detectedReg UReg IReg PgreengreengreenIndicate which regulator is currently active1)This LED blinks in standby mode when parameters are being changed(display panel in Modify Mode) to indicate the mode that the parameters refer to.Operating Instructions for TruPlasma Bias 3003 GeneratorRev.
3.1.1.1.P.09.01Page 21TruPlasma Bias series 3000/7000The data displayed on the LCD display is organized into several item lists.The 2 basic ones are:• Basic controls and readouts,• Basic ON/OFF and mode controlUse arrow keys and toscroll display window along the listUse MENU/CANCEL key toswitch between the item listsBasic controls and readouts>Uout=680 / 679 V<>Iout= 1500/1200 mA<>Pout=2000/1500 W<ALARM:NONEdU ARC CNT= 0UxI ARC CNT = 0Imax ARC CNT = 0> RESET COUNTERS<> ACCESS CODE STRD <InitON/OFF and modesettings>POWER>POWER MODEONHV<<On/OffAn item, which can be modified, is indicated by a line-cursor:> modifiable item <. In this case it is sensitive to the ENTER/ACCEPT key. If the correctACCESS CODE has been previously selected, pressing ENTER/ACCEPT will bring us intoMODIFY mode and allow modification of the selected item values.
The MODIFY mode isindicated by two arrows: >> Value = 0000 << . The value can be now modified by usingthe and keys. Press ENTER/ACCEPT to activate the new setting. Press MENU/CANCELto leave MODIFY mode without changing the setting.The ACCESS CODE feature keeps critical data from being accidentally changed. Italso provides access to additional item lists, which are used during testing and serviceoperations.The initial access level is STANDARD (STRD). This allows the user to change thevoltage, current and power settings for the power supply’s regulators, reset the arccounters, switch the power supply on and off, change the operating modes and – ofcourse – change the access level by entering the appropriate ACCESS CODE.Selecting SETUP (SETP) access level will reveal a two additional item lists and allowthe user to change the rest of the settings.
The access code for this level is initially 1.Operating Instructions for TruPlasma Bias 3003 GeneratorRev. 3.1.1.1.P.09.01Page 22TruPlasma Bias series 3000/7000The available item lists after entering the SETUP access code will be:BasicseeaboveOn/OffseeaboveUser SetupInfoUSER SETUP MENU:>CONTROL: ANALOG<>ArcDet ImHV= 2.5A<>ArcDet IxHV= 0.8A<>ArcDet UxHV= 100V<>ArcDet ImLV= 10A<>ArcDet IxLV= 3.4A<>ArcDet UxLV=50V<Enable / Disable:>Imax:HV-EN./LV-EN.<>UxI :HV-EN./LV-EN.<>dU :HV-EN./LV-EN.<> BreakTime= 20ms <> RampRate= 30units<> ArcRecovery NORM <>RS485 ADDRESS 255<>RS SPEED 9600 bps<HUETTINGERElectronic, PolandMarecka 4705-220 ZielonkaTel:+48 22 7613800Fax:+48 22 7613801info@pl.huettinger.comDEVICE: TreuPlasmaBias 3003 PVD-PowerSupplyMAINS:3x400V+/-10%50/60Hz, 3x5.3AOUTPUT:HV:0-1200V 0-2.5ALV:0- 300V 0-10APROGRAM VERSIONS:P15con4 :BP03- 4P15AD1:AD 4P15user2 :U 7There is one more level. It is the SERVICE (SERV) access level.
It enablesmodification of input and output calibration values, voltage thresholds etc. Since impropermodification of any of these settings may cause a malfunction of the device, the accesscode to this level is known by the service staff only.Operating Instructions for TruPlasma Bias 3003 GeneratorRev. 3.1.1.1.P.09.01Page 23TruPlasma Bias series 3000/70008.Description of displayed data and settings8.1. Basic controls and readoutsDisplayModif. Description>Uout=680 / 679 V<YesVoltage regulator setting (first number) and actualpower supply’s output voltage readout (secondnumber).>Iout=1500/1200 mA<YesCurrent regulator setting (first number) and actualpower supply’s output current readout(secondnumber).>Pout=2000/1500 W<YesPower regulator setting (first number) and actual powersupply’s output power readout (second number).NoWhen the ALARM LED blinks, this cyclically displays thestates which caused the alarm.dU ARC CNT = 0NoThe total number of sparks (dU) they occurred from thelast counter reset (max 10000).UxI ARC CNT = 0NoNumber of arcs (UxI) they occurred from the lastcounter reset (max 10000).ImaxARC= 0NoNumber of arcs from Imax they occurred from the lastcounter reset (max 10000).>RESET COUNTERS<->ACCESS CODE STRD<YesALARM:NONEPress ENTER to reset the arc counters.Entering the appropriate access code gives access tothe USER SETUP MENU list and SERVICE SETUP list.8.2.
Basic ON/OFF and mode settingsDisplayModif. Description>POWERON<YesIf the control mode is set to DISPLAY-panel, the powersupply can be switched ON or OFF.>POWER MODEHV<YesIf the control mode is set to DISPLAY-panel, the powersupply can be switched to HV or LV mode.Operating Instructions for TruPlasma Bias 3003 GeneratorRev. 3.1.1.1.P.09.01Page 24TruPlasma Bias series 3000/70008.3.
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