CPM2A_OPERATION MANUAL (W352-E1-3) (986749)

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Cat.No. W352–E1–3SYSMACCPM2AProgrammable ControllersOPERATION MANUALCPM2A Programmable ControllersOperation ManualRevised December 1999Notice:OMRON products are manufactured for use according to proper procedures by a qualified operatorand only for the purposes described in this manual.The following conventions are used to indicate and classify precautions in this manual. Always heedthe information provided with them. Failure to heed precautions can result in injury to people or damage to property.DANGERIndicates an imminently hazardous situation which, if not avoided, will result in death orserious injury.! WARNINGIndicates a potentially hazardous situation which, if not avoided, could result in death orserious injury.! CautionIndicates a potentially hazardous situation which, if not avoided, may result in minor ormoderate injury, or property damage.!OMRON Product ReferencesAll OMRON products are capitalized in this manual.

The word “Unit” is also capitalized when it refersto an OMRON product, regardless of whether or not it appears in the proper name of the product.The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means“word” and is abbreviated “Wd” in documentation in this sense.The abbreviation “PC” means Programmable Controller and is not used as an abbreviation for anything else.Visual AidsThe following headings appear in the left column of the manual to help you locate different types ofinformation.Note Indicates information of particular interest for efficient and convenient operationof the product.1, 2, 3...1.

Indicates lists of one sort or another, such as procedures, checklists, etc. OMRON, 1999All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in anyform, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON.No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON isconstantly striving to improve its high-quality products, the information contained in this manual is subject to changewithout notice.

Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes noresponsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.vTABLE OF CONTENTSPRECAUTIONS . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 General Precautions . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Operating Environment Precautions . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SECTION 1Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11-21-31-41-51-6CPM2A Features and Functions . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . .Basic System Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Structure and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.Functions Listed by Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Comparison with the CPM1A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Preparation for Operation . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SECTION 2Unit Specifications and Components . . . . . . . . . . . . . . . .2-12-2Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . .Unit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SECTION 3Installation and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13-23-33-4Design Precautions . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Selecting an Installation Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Installing the CPM2A . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Wiring and Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SECTION 4Using Programming Devices . . . .

. . . . . . . . . . . . . . . . . . .4-14-24-34-44-5SYSMAC-CPT Support Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SYSMAC Support Software (SSS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . .Using a Programming Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Programming Console Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Programming Example . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SECTION 5Test Runs and Error Processing . . . . . . . . . . . . . . . . . . . .5-15-25-35-45-55-65-7Initial System Checks and Test Run Procedure . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . .Self-diagnostic Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Programming Console Operation Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Programming Errors . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Troubleshooting Flowcharts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Maintenance Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . .Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SECTION 6Expansion Memory Unit . . . . . . . . . . . . . . .

. . . . . . . . . . .6-16-26-3Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Specifications and Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . .Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xixiixiixiixiiixiiixv12810161824272835434444464983849295101124131132133136136137145146149150151152viiTABLE OF CONTENTSAppendicesA Standard Models . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Index . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . .Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .viii159163171175About this Manual:The CPM2A is a compact, high-speed Programmable Controller (PC) designed for control operations insystems requiring from 10 to 120 I/O points per PC. There are two manuals describing the setup andoperation of the CPM2A: The CPM2A Operation Manual (this manual) and the CPM1/CPM1A/CPM2A/CPM2C/SRM1(-V2) Programming Manual (W353).

(The CPM1/CPM1A/CPM2A/CPM2C/SRM1(-V2)Programming Manual is referred to as simply the Programming Manual in this manual.)This manual describes the system configuration and installation of the CPM2A and provides a basicexplanation of operating procedures for the Programming Consoles. It also introduces the capabilities ofthe SYSMAC Support Software (SSS) and SYSMAC-CPT Support Software. Read this manual first toacquaint yourself with the CPM2A.The Programming Manual (W353) provides detailed descriptions of the CPM2A’s programming functions.

The SYSMAC Support Software Operation Manuals: Basics and C-series PCs (W247 and W248)provide descriptions of SSS operations for the CPM2A and other SYSMAC C-series PCs. The SYSMACCPT Support Software Quick Start Guide (W332) and User Manual (W333) provide descriptions of ladderdiagram operations in the Windows environment. The WS02-CXPC1-E CX-Programmer User Manual(W361) and the CX-Server User Manual (W362) provide details of operations for the WS02-CXPC1-ECX-Programmer.Please read this manual carefully and be sure you understand the information provided before attemptingto install and operate the CPM2A.Section 1 gives a brief overview of the steps involved in developing of a CPM2A System, describes thepossible system configurations, and describes the CPM2A’s special features and functions.Section 2 provides the technical specifications of the Units that go together to create a CPM2A PC anddescribes the main components of the Units.Section 3 describes how to install and wire a CPM2A PC.Section 4 describes SYSMAC and SYSMAC-CPT Support Software capabilities, how to connect the Programming Console, and how to perform the various programming operations.Section 5 describes how to perform a test run and how to diagnose and correct the hardware and software errors that can occur during PC operation.Section 6 describes how to use the CPM1-EMU01-V1 Expansion Memory Unit.

Follow the handling precautions and procedures to properly use the Unit.Appendix A provides tables of CPM2A Units and related products.Appendix B provides the dimensions of CPM2A Units.! WARNING Failure to read and understand the information provided in this manual may result inpersonal injury or death, damage to the product, or product failure. Please read eachsection in its entirety and be sure you understand the information provided in the sectionand related sections before attempting any of the procedures or operations given.ixPRECAUTIONSThis section provides general precautions for using the Programmable Controller (PC) and related devices.The information contained in this section is important for the safe and reliable application of the Programmable Controller.

You must read this section and understand the information contained before attempting to set up or operate aPC system.1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 General Precautions . . . . . . . . . . . . . . . .

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