EZ-Pilot Steering System - Installation Instructions (798205), страница 4
Текст из файла (страница 4)
Objects placed on top of the unit may cause vibration, which will degrade the steeringaccuracy.- where the electrical connector and cable will not be stepped on. If the unit is pushed out ofalignment from its original mounting orientation, steering accuracy will be degraded.- either in-line with or at 90° angles to the vehicle’s forward travel direction.
Nonorthognal angleswill cause performance degradationNote – For best accuracy, mount the IMD-600 unit level and parallel to the machine's center line:IMD-600 unitMachine centerlineEZ-Pilot Steering System Installation Instructions473IMD-600 Unit InstallationMounting methodsTo mount the IMD-600 unit inside the operator's cab, use one of the following methods:•Using VHB, see page 48•Using standoffs and screws, see page 52Using VHB to mount the IMD-600 unitStep 1Clean the mounting plate withdenatured alcohol to remove greaseand dirt.Use an adhesive promoter toincrease the bonding between thesupplied VHB tape and the metalplate.Any surface with adhesive promoterapplied will attract dirt.
Apply thechemical to a very small area.Example adhesive:http://www.3m.com, 3M tapeprimer 94, P/N 24216Allow the adhesive promoter to dry.Apply the supplied very high bond(VHB) adhesive strips to themounting plate.Step 2AgChem TerraGator floaters / RogatorsprayersClean the lower right side of theoperator's seat base with denaturedalcohol to remove grease and dirt.Use an adhesive promoter toincrease the bonding between theVHB and metal seat base.Any surface with adhesive promoterapplied will attract dirt, so apply thepromoter chemical to a very smallarea.48EZ-Pilot Steering System Installation InstructionsAgChem TerraGator FloatersIMD-600 Unit Installation3Example adhesive:http://www.3m.com, 3M tapeprimer 94, P/N 24216Stick the IMD-600 unit to the seatbase with the electrical connectorpointed to the right.Mount the IMD-600 unit level andparallel to the centerline of themachine.The VHB will harden in a few daysand provide a very solid mount.AgChem TerraGator floaters / Rogator sprayersEZ-Pilot Steering System Installation Instructions493IMD-600 Unit InstallationFord / New Holland / Buhler / Versatilearticulated tractorsClean the rear cab wall behind theoperator's seat with denaturedalcohol to remove grease and dirt.Use an adhesive promoter toincrease the bonding between theVHB and metal seat base.Any surface with adhesive promoterapplied will attract dirt, so apply thepromoter chemical to a very smallarea.Example adhesive:http://www.3m.com, 3M tapeprimer 94, P/N 24216Stick the IMD-600 unit to the rearcab with the electrical connectorpointed downward.Mount the IMD-600 unit level andclose to the centerline of themachine.The VHB will harden in a few daysand provide a very solid mount.50EZ-Pilot Steering System Installation InstructionsRear cab wall behind operator’s seatIMD-600 Unit Installation3Step 3Find the supplied cable P/N 76351.Plug connector P3 into the IMD-600unit.Example installation: IMD-600 cable connectionAgChem TerraGator floaters / Rogator sprayersExample installation: IMD-600 cable connectionFord/New Holland/Buhler/Versatile articulated tractorsEZ-Pilot Steering System Installation Instructions513IMD-600 Unit InstallationUsing standoffs and screws to mount the IMD-600 unitCCAUTION – Do not use the supplied self tapping screws to attach the IMD-600 unit to the base of theinstrument dash.Step 1Ford/New Holland/Buhler/Versatilefront steer wheel steer tractorsPlace the IMD-600 unit in the rightfront corner of the operator's cab.The unit must be placed parallel tothe centerline of the machine.Ford / New Holland / Buhler / Versatilefront wheel steer tractors andCAT tracked tractors52EZ-Pilot Steering System Installation InstructionsIMD-600 Unit Installation3Step 2Look under the floor mat for any cabwiring.
Check under the cab floor for anyobstructions, such as hydrauliclines/hoses, air ducts, A/C evaporators,diesel fuel tanks, hydraulic fluid tanks,and so on.CCAUTION – Rubber tracked machinesare susceptible to cab vibration. Theresulting IMD-600 vibration maycause a loss of communication withthe Trimble display and/or degradedAutosteer accuracy. If this occurs,attach the IMD-600 unit to the cabfloormat using short screws that willnot contact the metal cab floor.Position the unit so that it is level, andparallel to the machine's center line.Ford / New Holland / Buhler / Versatilefront wheel steer tractors andCAT tracked tractorsEZ-Pilot Steering System Installation Instructions533IMD-600 Unit InstallationFord / New Holland / Buhler / Versatilefront wheel steer tractors andCAT tracked tractors54EZ-Pilot Steering System Installation InstructionsIMD-600 Unit Installation3Right side of operator’s seat:AgChem TerraGator/RogatorUnder the floormat:AgChem TerraGator / RogatorEZ-Pilot Steering System Installation Instructions553IMD-600 Unit InstallationBehind the operator’s seat:Ford/New Holland/Buhler/Versatilearticulated tractors56EZ-Pilot Steering System Installation InstructionsIMD-600 Unit Installation3Under the floormat:Ford/New Holland/Buhler/Versatilearticulated tractorsStep 3Use a ¼" bit.
Drill four holes throughthe floormat.Example floormatEZ-Pilot Steering System Installation Instructions573IMD-600 Unit InstallationDo not drill into the metal cab floor.Example floormat58EZ-Pilot Steering System Installation InstructionsIMD-600 Unit Installation3Step 4Use a ¼" pilot bit and ¾" hole saw.Drill four holes through the floormatat the same locations previouslydrilled.Example floormatEZ-Pilot Steering System Installation Instructions593IMD-600 Unit InstallationExample floormatStep 5CCAUTION – To avoid injury, handlesharp knives with care.Use a very sharp box knife to cutaway the floor mat webbing fromaround each newly created hole.Example floormat60EZ-Pilot Steering System Installation InstructionsIMD-600 Unit Installation3Example floormatStep 6Place the floormat back onto thecab floor and then insert theprovided standoff spacers into thenewly created holes.Example floormatEZ-Pilot Steering System Installation Instructions613IMD-600 Unit InstallationStep 7Place the IMD-600 unit on top of thespacers.
Fasten the IMD-600 unit tothe floor using the provided ¼" x2.5" long self tapping bolts. Use an8 mm or 5/16" deep socket.Check under the cab floor to makecertain no obstructions werepierced or damaged by the selftapping screws.Example: Mounting in the operator’s cabExample: Under cab floor62EZ-Pilot Steering System Installation InstructionsIMD-600 Unit Installation3Step 8Make sure that the bolts are tight.Mount the IMD-600 unit solidly sothat it does not vibrate.Find the supplied cable P/N 76351and then plug connector P3 into theIMD-600 unit.Example installation: IMD-600 cable connectionFord / New Holland / Buhler / Versatilefront wheel steer tractors andCAT tracked tractorsExample installation: IMD-600 cable connectionFord/New Holland/Buhler /Versatile articulated tractorsEZ-Pilot Steering System Installation Instructions63364IMD-600 Unit InstallationEZ-Pilot Steering System Installation InstructionsCHAPTER4Display ConnectionsIn this chapter:FmX integrated displayCFX-750 displayConnecting the EZ-Pilot systemInstalling the emergency stop switchCFX-750 and FmX displays: Installing theGNSS antenna and mounting plateCFX-750 and FmX displays: Installing theRTK radio antenna4This chapter describes the cablingconnections for the Trimble display.EZ-Pilot Steering System Installation Instructions654Display ConnectionsFmX integrated displaycmedhkinfjglTo vehicle battery66EZ-Pilot Steering System Installation InstructionsDisplay ConnectionsItemDescriptionP/NcdefghijklmAntenna77038-00Antenna cable50449SAM-200 steering motor83382-xxIMD-600 to SAM-200 to CAN power cable76351IMD-600 unit83390-xxSonalert device43104Display to Sonalert cable84668CAN terminator59783Display to Field-IQ™ cable75834Basic power cable67258FmX integrated display93100-xxnDisplay power cable66694EZ-Pilot Steering System Installation Instructions4674Display ConnectionsCFX-750 displaymcedinkfjglTo vehicle battery68EZ-Pilot Steering System Installation InstructionshDisplay ConnectionsItemDescriptionP/NcdefghijklmAntenna77038-00Antenna cable50449SAM-200 steering motor83382-xxIMD-600 to SAM-200 to CAN power cable76351IMD-600 unit83390-xxSonalert device43104Display to Sonalert cable84668CAN terminator59783Display to Field-IQ cable75834Basic power cable67258CFX-750™ display94100-xxnDisplay power cable77282EZ-Pilot Steering System Installation Instructions4694Display ConnectionsConnecting the EZ-Pilot systemStep 1Connect the power cable to the battery.Ford/New Holland 8970 tractorExample battery connection:Ford/New Holland 8970 tractor70EZ-Pilot Steering System Installation InstructionsDisplay Connections4CAT 55 tracked tractorExample battery connection:CAT 55 tracked tractorStep 2Connect the basic power cable to the cableP/N 76351.Also connect one of the following:•FmX power cable (P/N 66694)•CFX-750 power cable (P/N 77282)EZ-Pilot Steering System Installation Instructions714Display ConnectionsStep 3Connect the power cable to the display.FmX integrated displayCFX-750 display72EZ-Pilot Steering System Installation InstructionsDisplay Connections4Step 4Plug in the 12-pin CAN connection on P/N 75834:FmX display: Port C or DCFX-750 display: Port BStep 5Connect the 4- pin CAN plug on P/N 75834to the 4-pin CAN receptacle on P/N 76351.EZ-Pilot Steering System Installation Instructions734Display ConnectionsStep 6Connect the CAN terminator P/N 59783 tocable P/N 76351.Step 7Connect the black 12-pin plug to theIMD-600 unit.74EZ-Pilot Steering System Installation InstructionsDisplay Connections4Step 8 Connecting the Sonalert deviceFmX displayPlug the Sonalert adapter into port A.CFX-750 displayConnect the Sonalert adapter 12-pin plugthe cable P/N 75834.Both displaysConnect the Sonalert device to the adaptercable.EZ-Pilot Steering System Installation Instructions754Display ConnectionsStep 9Plug the round SAM-200 connector into theSAM-200 motor.Installing the emergency stop switchMount the stop switch in a prominent location in the cab, where it is easily accessible in case ofan emergency.Step 1Locate the emergency stop switch.76EZ-Pilot Steering System Installation InstructionsDisplay Connections4Step 2Push the white release button to removethe top half of the switch.Step 3Remove the nut and washer.EZ-Pilot Steering System Installation Instructions774Display ConnectionsStep 4In the selected prominent location, drill a7/8" hole and then mount the switch withthe washer and nut.Example stop switch installationStep 5Route the switch wires and then reattachthe lower housing.78EZ-Pilot Steering System Installation InstructionsDisplay Connections4CFX-750 and FmX displays: Installing the GNSS antenna and mountingplateStep 1Pick a location on the cab roof where theGNSS antenna will be mounted level.
Pushdown on the roof to find a firm location.Placing the GNSS antenna as far forward aspossible on top of the cab can improvesteering performance. Keep the antennamounted level.Clean the antenna's mounting location onthe roof of the cab with denatured alcoholto remove oil and dust.Use an adhesive promoter to increase thebonding between the foam tape and theplastic cab roof.Any surface with adhesive promotorapplied will attract dirt. Apply the chemicalto a very small area.Example adhesive:http://www.3m.com, 3M tape primer 94,P/N 24216Step 2Allow the adhesive promotor to dry.Remove the backing tape from the foamstrips and then apply the plate to the cabroof exactly on the centerline of themachine.
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