EZ-Pilot Steering System - Installation Instructions (798205), страница 2
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If you are working around the vehicle, you could suffer serious injury if anattachment dropped on you. To avoid this risk, lower all vehicle attachments to the ground beforeyou begin work.CWARNING – If someone else attempts to drive the vehicle while you are working on or under it, youcan suffer serious or fatal injuries. To avoid this possibility, install a lockout box on the batteryterminal to prevent the battery from being reconnected, remove the key from the vehicle’s ignitionswitch, and attach a “Do not operate” tag in the cab.CWARNING – Agricultural chemicals can pose serious health risks.
If the vehicle has been used toapply agricultural chemicals, steam clean the vehicle to remove any chemical residue from the areasof the vehicle where you will be working.CWARNING – Vehicle cabs can be quite high in the air. To avoid potentially serious injury throughfalling from this height, always use the steps and handrails, and face the vehicle, when you enter orexit it. Add the following warnings.CWARNING – THE EZ-PILOT STEERING SYSTEM IS SOLELY INTENDED FOR AGRICULTURAL USE IN ANOPEN FIELD ENVIRONMENT WITH AGRICULTURAL VEHICLES APPROVED BY THE MANUFACTURERFOR USE WITH THE EZ-PILOT SYSTEM, AND SHOULD NOT BE USED WITH ANY OTHER TYPE OFVEHICLE OR FOR ANY OTHER PURPOSE.Contact your local EZ-Pilot system reseller or check www.trimble.com to confirm that the EZ-Pilotsystem has been tested and approved by the manufacturer for use with your vehicle make andmodel.
The EZ-Pilot system should not be installed on a vehicle not approved by the manufacturerfor such use. Installation of the EZ-Pilot system on an unapproved vehicle will invalidate the productwarranty.EZ-Pilot Steering System Installation Instructions3Safety InformationCautions4CCAUTION – When the vehicle has been running, parts of the vehicle, including the engine andexhaust, can become extremely hot and can cause serious burns.
To avoid burns, allow hot machineparts to cool before you begin working on them.CCAUTION – The system installation may bring you into contact with chemical substances, such as oil,which can cause poisoning. Wash your hands thoroughly after you finish working on the system.CCAUTION – Battery posts, terminals, and related accessories contain lead and lead compounds,which can cause serious illness. To avoid ingesting lead, wash your hands thoroughly after touchingthe battery.CCAUTION – Always wear protective equipment appropriate to the job conditions and the nature ofthe vehicle. This includes wearing protective glasses when you use pressurized air or water, andcorrect protective welder’s clothing when welding.
Avoid wearing loose clothing or jewelry that cancatch on machine parts or tools.CCAUTION – Parts of the vehicle may be under pressure. To avoid injury from pressurized parts,relieve all pressure in oil, air, and water systems before you disconnect any lines, fittings, or relateditems. To avoid being sprayed by pressurized liquids, hold a rag over fill caps, breathers, or hoseconnections when you remove them. Do not use your bare hands to check for hydraulic leaks. Use aboard or cardboard instead.CCAUTION – Do not direct pressurized water at:- electronic or electrical components or connectors- bearings- hydraulic seals- fuel injection pumps- any other sensitive parts or componentsSet the hose pressure as low as practicable, and spray at a 45° to 90° angle.Keep the nozzle of the power washer away from the machine at the distance recommended by themanufacturer.CCAUTION – To avoid malfunctions, or damage to cables:- route cables away from areas where they may be pinched or rubbed.- do not alter cable lengths and connections.
If you must alter the length of the power cable do notremove the fuse or fuse holder from the cable.EZ-Pilot Steering System Installation InstructionsContentsSafety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Warnings . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Cautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 7Technical assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Required components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Hardware organization . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . 92EZ-Pilot System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11Preparing the vehicle . . . . . . . . . . . . . .Removing the steering wheel . . . . . . . . . .Modifying the steering column cover . . . .
.Installing the anti-rotation bracket . . . . . . .Assembling the SAM-200 EZ-Pilot drive motorInstalling the SAM-200 EZ-Pilot drive motor . .Installing the Trimble steering wheel . . . . . .Removing the SAM-200 motor . . . . . . . . .Additional information. . . . . .
. . . . . . . .3.................................................................................................................................................................................................................................................................121322263233364444........................................4647484852Display Connections . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .65FmX integrated display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CFX-750 display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Connecting the EZ-Pilot system . . . . . . . . . . . . . . . . . . . . . . . . . .Installing the emergency stop switch . . . . .
. . . . . . . . . . . . . . . . . .CFX-750 and FmX displays: Installing the GNSS antenna and mounting plate.CFX-750 and FmX displays: Installing the RTK radio antenna . . . . . . . . . .5.........IMD-600 Unit Installation . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .45Preparing the IMD-600 unit for installation . . . . . . . . .Mounting the IMD-600 unit in the cab . . . . . . . . . . . .Mounting methods . . . . . . . . . . . . . . . . . . . . .Using VHB to mount the IMD-600 unit . . . . . . . . . .Using standoffs and screws to mount the IMD-600 unit4.........................................................666869757880Remote Engage . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83Installing the remote engage switch .FmX integrated display . . . . . . .CFX-750 display . . . . . . . . . . .Setting up the CFX-750 display . . . .Setting up the FmX integrated display......................................................................................................................................................8484858990EZ-Pilot Steering System Installation Instructions5Contents6Final Machine Check .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91Performing the final machine check . . . . . . . . .Calibration values . . . . . . . . . . . . . . . . . . .Front wheel steer tractors . . . . . . . . . . . . .Articulated floater . . .
. . . . . . . . . . . . . .Tracked tractors . . . . . . . . . . . . . . . . . . .Vehicle measurements. . . . . . . . . . . . . . . . .Front wheel steer tractors . . . . . . . . . . . . .Articulated tractors . . . . . . . . . . . . . . . . .Tracked tractors . . . . . . .
. . . . . . . . . . . .AGCO SprayCoupe sprayers . . . . . . . . . . . .AgChem Rogator sprayers . . . . . . . . . . . . .AgChem TerraGator floaters . . . . . . . . . . . .AgChem TerraGator floaters . . . . . . . . . . . .GVM Prowler sprayers . . . . . . . . . . . . . . .Buhler Genesis II tractors . . . . . . . . . . . . .Buhler Versatile articulated tractors .
. . . . . .CAT Challenger tracked tractors . . . . . . . . . .Fiat G tractors . . . . . . . . . . . . . . . . . . . .Ford/New Holland Genesis tractors . . . . . . . .Ford/New Holland Versatile articulated tractors .Versatile tractors . . . . . . . . . . . . . . .
. . .Versatile articulated tractors. . . . . . . . . . . .Front wheel steer tractors . . . . . . . . . . . . .6EZ-Pilot Steering System Installation Instructions..........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................9292939394959595969696969797979798989898989999CHAPTER1IntroductionIn this chapter:Technical assistanceRequired componentsHardware organization1This manual describes how to install theTrimble® EZ-Pilot™ steering system.Even if you have used another Global NavigationSatellite System (GNSS), such as the UnitedStates’ Global Positioning System (GPS)products before, Trimble recommends that youspend some time reading this manual to learnabout the special features of this product.
If youare not familiar with GNSS, visit the Trimblewebsite (www.trimble.com) for an interactivelook at Trimble and GNSS.EZ-Pilot Steering System Installation Instructions71IntroductionTechnical assistanceIf you have a problem and cannot find the information you need in the product documentation,contact Trimble technical support:1.Go to the Trimble website (www.trimble.com).2.Click the Support & Training link at the top of the screen, select Support and then selectSupport A–Z list of products.3.Scroll to the bottom of the list.4.Click the submit an inquiry link. A form appears.5.Complete the form and then click Send.Required components8Kits requiredToolsEZ-Pilot platform kit:P/N 78100-10-RSTrimble steering wheel kit:P/N 78200-001/ "8flat blade screwdriver32 mm or 34 mm or 15/16” deep socket#2 Phillips screwdriver3 mm L shaped hex key4 mm L-shaped hex key5 mm T-handle hex wrench4 mm T-handle hex wrench13 mm deep socket13 mm combination ratchet wrenchHardwareComponentPlatform kit:P/N 78100-10-RScdSteering shaft lower adaptoreh8 mm x 20 mm serratedflange head boltTelescopic extension shaftwith 6 mm set screwi5 mm x 12 mm hex sockethead screwsfAnti-rotation pinj6 mm x 25 mm hex sockethead boltgAnti-rotation column clampbracketkHeavy spacer, 5/16 ID x 1"long (not shown)Anti-rotation tubeEZ-Pilot Steering System Installation InstructionsIntroduction1EZ-Pilot Steering System Installation Instructions9Hardware organizationNote: The Trimble steering wheel P/N 78200-00must be purchased separately.The lock knob and center capare included with the Trimble steering wheel.efcigdjh110IntroductionEZ-Pilot Steering System Installation InstructionsCHAPTER2EZ-Pilot System InstallationIn this chapter:Preparing the vehicleRemoving the steering wheelModifying the steering column coverInstalling the anti-rotation bracketAssembling the SAM-200 EZ-Pilot drivemotorInstalling the SAM-200 EZ-Pilot drive motorInstalling the Trimble steering wheelRemoving the SAM-200 motorAdditional information2This chapter describes how to install theanti-rotation bracket and drive motor for theEZ-Pilot steering system.EZ-Pilot Steering System Installation Instructions112EZ-Pilot System InstallationCWARNING – To avoid potentially serious personal injury or illness, and to prevent damageto equipment, make sure that you read and understand the Safety Information chapter.Preparing the vehicle1.Park the vehicle on a hard, level surface.2.Engage the park brake and then remove the ignition key.3.On an articulated vehicle, install the articulation locks.4.Remove all dirt and debris from the areas of the vehicle where the system is to be installed.5.Open all kit boxes and lay all of the parts out on a clean workbench.6.Check the contents of the boxes against the packing lists.Note – The left and right sides of the vehicle are referenced while standing behind the vehicle,facing the normal direction of travel.12EZ-Pilot Steering System Installation InstructionsEZ-Pilot System Installation2Removing the steering wheelStep 1Use a 1/8" flat blade screwdriver toremove the cap in the center of thesteering wheel.Ford / New Holland / Buhler / Versatilearticulated tractorsEZ-Pilot Steering System Installation Instructions132EZ-Pilot System InstallationStep 2Use a 13 mm or ½" deep socket toremove the nylock nut, flat washersand lock knob.Ford / New Holland / Buhler / Versatilearticulated tractors14EZ-Pilot Steering System Installation InstructionsEZ-Pilot System Installation2Step 3Use a 32 mm, 34 mm, or 15/16" deepsocket to remove the large hex nutand small flat washer.
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