EZ-Pilot Steering System - Installation Instructions (798205), страница 3
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Use an air orelectric impact tool.Ford / New Holland / Buhler / Versatilearticulated tractorsStep 4Soak the steering wheel splines witha spray penetrant. Trimblerecommends PB Blaster, available atwww.pbblaster.com or your localautomotive parts company.EZ-Pilot Steering System Installation Instructions152EZ-Pilot System InstallationStep 5Apply anti-seize to the telescopiclock stem.Step 6Place the supplied 5/16" ID x 1"heavy spacer over the existingtelescopic lock shaft.Alternatively, you can use three10 mm flange nuts.BTip – If the spacer becomesstuck on the telescopic lockstem, use slip-joint pliers androtate the spacer to removeit.Step 7Pull the steering wheel for yourmachine, as described below.AGCO/AgChem Rogator sprayersand TerraGator floatersUse a steering wheel puller.Example tool:www.oem-tools.com, P/N 27107Alternatively, you can purchase thesteering wheel puller (P/N 270170)from AutoZone (United States).You also require 6 mm x 1.0 x80 mm, grade 8.8, P/N 91280A350,available from www.mcmaster.com.16EZ-Pilot Steering System Installation Instructions5/16" x 1" heavy spacerEZ-Pilot System InstallationB2Tip – If you cannot remove thesteering wheel using theP/N 27017 puller and 6 mmbolts, use a 10 ton Posilock,model 106 puller.Example tool:www.grainger.com, P/N 1AC04www1.mscdirect.com,P/N 35512045Posi-lock model 106 pullerFord / New Holland / Buhler / Versatilefront wheel steer tractors,and CAT tracked tractorsUse a power steering pulley puller.Example tool:http://www.napaonline.com,P/N BK 7769073NAPA Balkamp puller 7769073EZ-Pilot Steering System Installation Instructions172EZ-Pilot System InstallationFord/New Holland/Buhler/Versatilearticulated tractorsUse a steering wheel puller.Example tool:www.oem-tools.com, P/N 27107Alternatively, you can purchase thesteering wheel puller P/N 27017from AutoZone (United States).You will also need 5/16-24 x 4" grade8 bolts, P/N 91257A441, availablefrom www.mcmaster.com.OEM Tools 27017 pullerStep 8If present, remove the o-ring aroundthe steering shaft and then removethe tubular cover.18EZ-Pilot Steering System Installation InstructionsEZ-Pilot System Installation2Step 9Remove the front column cover.
Usea #2 Phillips screwdriver to removethe four screws.EZ-Pilot Steering System Installation Instructions192EZ-Pilot System InstallationStep 10If present, disconnect the Etherswitch.Step 11Slide the rear column cover over thetilt lever.Step 12Tilt the column down and thenremove the front cover.20EZ-Pilot Steering System Installation InstructionsEZ-Pilot System Installation2Step 13Tilt the column fully upward.Step 14Check the steering column's pivotpoint. Move the column by forcing itleft or right.CCAUTION – If the column moves left orright, the pivot point is worn. Do notproceed with the installation: Youmust replace the steering column.There is no repair kit available for thisproblem, which causes degradedsteering accuracy in the EZ-Pilotsystem. The steering column willproduce excessive noise androtational motion when the EZ-Pilotmotor is operating.EZ-Pilot Steering System Installation Instructions212EZ-Pilot System InstallationModifying the steering column coverStep 1Clamp the template to the inside of thecover, as shown.
Align the template withthe bottom edge of the cover.22EZ-Pilot Steering System Installation InstructionsEZ-Pilot System Installation2Step 2Use a black permanent marker tomark the slot area. When finished,remove the template from thecover.Step 3Use a rotary tool and a #561 cuttingbit. Rough cut the rectangular slot.Example tools:www.dremel.com, 200 seriesvariable speed rotary toolwww.milwaukeetool.com, M12Cordless LITHIUM-ION Rotary Tool2460-21www.dremel.com, # 561multipurpose cutting bitEZ-Pilot Steering System Installation Instructions232EZ-Pilot System InstallationStep 4Use a 6" half-round double-cut fileand a 6" tapered triangular singlecut file to smooth the rough slotedges.24EZ-Pilot Steering System Installation InstructionsEZ-Pilot System Installation2The covers, with slots cut out,should now appear as shown.EZ-Pilot Steering System Installation Instructions252EZ-Pilot System InstallationInstalling the anti-rotation bracketStep 1Loosely assemble the supplied splitclamp using the included 6 mm hexsocket head bolts.
Use a 5 mmT-handle hex wrench.Example tool:www.bondhus.com, P/N 15264Step 2With the flat side of the bracketfacing downward, slide the splitclamp bracket down over thecolumn tube so that the bracket is inthe 6 o'clock position. Tighten thesplit clamp using a 5 mm T-handlehex wrench.Example tool:www.bondhus.com, P/N 1526426EZ-Pilot Steering System Installation InstructionsEZ-Pilot System Installation2Step 3Tilt the column down and theninstall the front cover.Step 4Before you install the rear cover,reconnect the Ether switch (ifinstalled).EZ-Pilot Steering System Installation Instructions272EZ-Pilot System InstallationStep 5Tilt the column midway up and theninstall the modified rear cover.
Pullthe covers upward and then snapthem both together.Use a #2 Phillips screwdriver toreinstall the 4 original screws.Replace the two left side screws firstand then replace the two right sidescrews.28EZ-Pilot Steering System Installation InstructionsEZ-Pilot System Installation2Step 6Slide the tubular cover over thesteering shaft.EZ-Pilot Steering System Installation Instructions292EZ-Pilot System InstallationStep 7Replace the original o-ring, if it wasoriginally installed.Step 8Fit the square post onto theanti-rotation bracket using thesupplied M8 x 20 mm flange headbolt. Finger tighten the bolt. Youwill adjust the tube in a later step.30EZ-Pilot Steering System Installation InstructionsEZ-Pilot System Installation2Step 9Insert the supplied anti-rotation pininto the grommet.EZ-Pilot Steering System Installation Instructions312EZ-Pilot System InstallationStep 10Apply anti-seize to the steering shaftspline, threads, and taper.Assembling the SAM-200 EZ-Pilot drive motorStep 1Flip the motor upside-down withthe motor's electrical connectorpointed upward at a 12 o’clockposition.Step 2Fasten the lower spline adapter tothe bottom of the motor.
Use thesupplied 5 mm hex socket headscrews. Tighten the bolts using a4 mm T-handle hex wrench.Example tool:www.bondhus.com, P/N 1526032EZ-Pilot Steering System Installation InstructionsEZ-Pilot System Installation2Installing the SAM-200 EZ-Pilot drive motorStep 1Set the motor assembly onto thesteering shaft with the motor'selectrical connector at an 8 o’clockposition.The lower adapter spline is a tightfit. Align the spline teeth of thesteering shaft and lower adapter byhand. Gently push downward on themotor or lightly tap the motor's rotor(the circular ring with six threaded holes)with a rubber dead blow hammer tobegin mating the spline teeth together.CCAUTION – Do not force the splineadapter onto the steering shaft.
If thesplines do not mate together, stopand then recheck that the spline teethare aligned or that you have thecorrect lower adapter for yourmachine.When the hex nut is installed andtightened, the motor will slide downwardand seat onto the steering shaft.EZ-Pilot Steering System Installation Instructions332EZ-Pilot System InstallationStep 2Reinstall the original large hex nut.Use a 32 mm, 34 mm, or 15/16" deepsocket. Torque the nut to 33-40 ftlbs (44-54 Newton-meters).Step 3Install the extension rod.
Thread therod clockwise onto the existing shaftuntil it is finger tight. Reuse theoriginal lock knob to rotate theextension rod. Turn the rod counterclockwise to align the set screw withthe flat face of the existing shaft.Tighten the set screw using a 3 mmL-shaped hex key.Original lock knob34EZ-Pilot Steering System Installation InstructionsEZ-Pilot System Installation2Step 4Rotate the motor's electricalconnector to a 7 o’clock position.Slide pin upward against the bottomof the motor. Align the threadedholes in the motor with the slots inthe pin.
Install the supplied 5 mm x12 mm hex socket head screws.Tighten the screws using a 4 mm balldrive hex socket bit or 4 mmL-shaped hex key.Example tool:www.snapon.com, P/N TMABM4Ewww.matcotools.com, ABX4MBTip – Installing both screws iseasier if you telescope thesteering column upward ashort distance.Align the square tube post verticallywith the pin. Tighten the flange headbolt using a 13 mm ratchetcombination wrench.EZ-Pilot Steering System Installation Instructions352EZ-Pilot System Installation4 mm ball drive hex socket36EZ-Pilot Steering System Installation InstructionsEZ-Pilot System Installation2Installing the Trimble steering wheelStep 1Install the cap into the center of theTrimble steering wheel. Use theprovided #6 sheet metal screws.Tighten the screws using a #2Phillips screwdriver.Step 2Fasten the supplied Trimble steeringwheel to the motor.
Use thesupplied 5 mm hex socket headscrews. Tighten the screws using a4 mm T-handle hex wrench.EZ-Pilot Steering System Installation Instructions372EZ-Pilot System InstallationStep 3Install the Trimble lock knob,supplied 8 mm flat washer, and theoriginal nylock nut.Use a 13 mm deep socket to tightenthe nylock nut.Step 4Install the center cap into theTrimble lock knob.The figures show the installedSAM-200 motor, Trimble steeringwheel, and anti-rotation bracket.AgChem TerraGator floaters/RogatorsprayersC38CAUTION – When using the EZ-Pilotsteering system, telescope thesteering inward as far as possible tocomfortably operate the machine.Excessive steering column extensionmay reduce auto steer accuracy anddegrade the SAM-200 motor’sperformance when engaged.EZ-Pilot Steering System Installation InstructionsEZ-Pilot System InstallationEZ-Pilot Steering System Installation Instructions2392EZ-Pilot System InstallationFord/New Holland/Buhler/Versatilefront wheel steer tractorsand CAT tracked tractorsC40CAUTION – When using the EZ-Pilotsteering system, telescope thesteering inward as far as possible tocomfortably operate the machine.Excessive steering column extensionmay reduce auto steer accuracy anddegrade the SAM-200 motor’sperformance when engaged.EZ-Pilot Steering System Installation InstructionsEZ-Pilot System InstallationEZ-Pilot Steering System Installation Instructions2412EZ-Pilot System InstallationFord / New Holland / Buhler / Versatilearticulated tractorsC42CAUTION – When using the EZ-Pilotsteering system, telescope thesteering inward as far as possible tocomfortably operate the machine.Excessive steering column extensionmay reduce auto steer accuracy anddegrade the SAM-200 motor’sperformance when engaged.EZ-Pilot Steering System Installation InstructionsEZ-Pilot System InstallationEZ-Pilot Steering System Installation Instructions2432EZ-Pilot System InstallationStep 5Find the supplied cable P/N 76351.Plug connector P1 into the motor.44EZ-Pilot Steering System Installation InstructionsEZ-Pilot System Installation2Removing the SAM-200 motorIf you need to remove the SAM-200 motor from the steering shaft, do the following.Step 1Pull the SAM-200 motor from the steeringshaft.
Use a steering wheel puller.Example tools:www.oem-tools.com, P/N 27017www.otctools.com, P/N 7403Alternatively, you can purchase the OEMTools puller from AutoZone (United States),P/N 27017.You will need grade 8.8, 8 mm x 120 mmhex bolts, available fromwww.mcmaster.com, P/N 91280A567.OEM Tools 27017 pullerStep 2Place the supplied 5/16" ID x 1" heavyspacer over the existing telescopic lockshaft.Alternatively, you can use three 10 mmflange nuts.BTip – If the spacer becomes stuck onthe telescopic lock stem, useslip-joint pliers and rotate the spacerto remove it.5/16" x 1" heavy spacerAdditional informationRefer to the documentation on www.trimble.com.EZ-Pilot Steering System Installation Instructions45246EZ-Pilot System InstallationEZ-Pilot Steering System Installation InstructionsCHAPTER3IMD-600 Unit InstallationIn this chapter:Preparing the IMD-600 unit for installationUsing VHB to mount the IMD-600 unitUsing standoffs and screws to mount theIMD-600 unit3This chapter describes how to install theIMD-600 unit in the vehicle.EZ-Pilot Steering System Installation Instructions453IMD-600 Unit InstallationPreparing the IMD-600 unit for installationCWARNING – To avoid potentially serious personal injury or illness, and to prevent damageto equipment, make sure that you read and understand the Safety Information chapter.Step 1Fasten the provided sub plate to theIMD-600 unit (as shown) using thesupplied #8-32 screws.Tighten the screws using a #2Phillips screwdriver.Step 2Fasten the IMD-600 assembly to themounting plate using the supplied5 mm screws.Tighten the screws using a #2Phillips screwdriver.46EZ-Pilot Steering System Installation InstructionsIMD-600 Unit Installation3Mounting the IMD-600 unit in the cabCCAUTION – Do not mount the IMD-600 unit outside the cab.Mount the IMD-600 unit inside the cab:- where it will not be covered by hand tools, tool boxes, chains, tow ropes, food or drink coolers, andso on.
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