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Another important property of aluminium alloys is their sensitivity to heat. Workshop procedures involving heating are complicated by the fact that aluminium, unlike steel, will melt without first glowing red. Forming operations where a blow torch is used therefore requires some expertise, since no visual signs reveal how close the material is to melting. Aluminium alloys, like all structural alloys, also are subject to internal stresses following heating operations such as welding and casting. The problem with aluminium alloys in this regard is their low melting point, which make them more susceptible to distortions from thermally induced stress relief. Controlled stress relief can be done during manufacturing by heat-treating the parts in an oven, followed by gradual cooling—in effect annealing the stresses.
The low melting point of aluminium alloys has not precluded their use in rocketry; even for use in constructing combustion chambers where gases can reach 3500 K. The Agena upper stage engine used a regeneratively cooled aluminium design for some parts of the nozzle, including the thermally critical throat region.
8.4 Household wiring
Compared to copper, aluminium has about 65% of the electrical conductivity by volume, although 200% by weight. Traditionally copper is used as household wiring material. In the 1960s aluminium was considerably cheaper than copper, and so was introduced for household electrical wiring in the United States, even though many fixtures had not been designed to accept aluminium wire. In some cases the greater coefficient of thermal expansion of aluminium causes the wire to expand and contract relative to the dissimilar metal screw connection, eventually loosening the connection. Also, pure aluminium has a tendency to creep under steady sustained pressure (to a greater degree as the temperature rises), again loosening the connection. Finally, Galvanic corrosion from the dissimilar metals increased the electrical resistance of the connection.
All of this resulted in overheated and loose connections, and this in turn resulted in fires. Builders then became wary of using the wire, and many jurisdictions outlawed its use in very small sizes in new construction. Eventually, newer fixtures were introduced with connections designed to avoid loosening and overheating. The first generation fixtures were marked "Al/Cu" and were ultimately found suitable only for copper-clad aluminium wire, but the second generation fixtures, which bear a "CO/ALR" coding, are rated for unclad aluminium wire. To adapt older assemblies, workers forestall the heating problem using a properly-done crimp of the aluminium wire to a short "pigtail" of copper wire. Today, new alloys, designs, and methods are used for aluminium wiring in combination with aluminium termination.
9. History
Ancient Greeks and Romans used aluminium salts as dyeing mordants and as astringents for dressing wounds; alum is still used as a styptic. In 1761 Guyton de Morveau suggested calling the base alum alumine. In 1808, Humphry Davy identified the existence of a metal base of alum, which he at first termed alumium and later aluminum (see Etymology section, below).
The metal was first produced in 1825 (in an impure form) by Danish physicist and chemist Hans Christian Ørsted. He reacted anhydrous aluminium chloride with potassium amalgam and yielded a lump of metal looking similar to tin.[35] Friedrich Wöhler was aware of these experiments and cited them, but after redoing the experiments of Ørsted he concluded that this metal was pure potassium. He conducted a similar experiment in 1827 by mixing anhydrous aluminium chloride with potassium and yielded aluminium.[35] Wöhler is generally credited with isolating aluminium (Latin alumen, alum), but also Ørsted can be listed as its discoverer.[36] Further, Pierre Berthier discovered aluminium in bauxite ore and successfully extracted it.[37] Frenchman Henri Etienne Sainte-Claire Deville improved Wöhler's method in 1846, and described his improvements in a book in 1859, chief among these being the substitution of sodium for the considerably more expensive potassium.
(Note: The title of Deville's book is De l'aluminium, ses propriétés, sa fabrication (Paris, 1859). Deville likely also conceived the idea of the electrolysis of aluminium oxide dissolved in cryolite; however, Charles Martin Hall and Paul Héroult might have developed the more practical process after Deville.)
Before the Hall-Héroult process was developed, aluminium was exceedingly difficult to extract from its various ores. This made pure aluminium more valuable than gold[citation needed]. Bars of aluminium were exhibited alongside the French crown jewels at the Exposition Universelle of 1855[citation needed], and Napoleon III was said[citation needed] to have reserved a set of aluminium dinner plates for his most honoured guests.
Aluminium was selected as the material to be used for the apex of the Washington Monument in 1884, a time when one ounce (30 grams) cost the daily wage of a common worker on the project;[38] aluminium was about the same value as silver.
The Cowles companies supplied aluminium alloy in quantity in the United States and England using smelters like the furnace of Carl Wilhelm Siemens by 1886.[39] Charles Martin Hall of Ohio in the U.S. and Paul Héroult of France independently developed the Hall-Héroult electrolytic process that made extracting aluminium from minerals cheaper and is now the principal method used worldwide. The Hall-Heroult process cannot produce Super Purity Aluminium directly. Hall's process,[40] in 1888 with the financial backing of Alfred E. Hunt, started the Pittsburgh Reduction Company today known as Alcoa. Héroult's process was in production by 1889 in Switzerland at Aluminium Industrie, now Alcan, and at British Aluminium, now Luxfer Group and Alcoa, by 1896 in Scotland.[41]
By 1895 the metal was being used as a building material as far away as Sydney, Australia in the dome of the Chief Secretary's Building.
Many navies use an aluminium superstructure for their vessels, however, the 1975 fire aboard USS Belknap that gutted her aluminium superstructure, as well as observation of battle damage to British ships during the Falklands War, led to many navies switching to all steel superstructures. The Arleigh Burke class was the first such U.S. ship, being constructed entirely of steel.
In 2008 the price of aluminium peaked at $1.45/lb in July but dropped to $0.7/lb by December.[42]
10. Etymology
10.1 Nomenclature history
The earliest citation given in the Oxford English Dictionary for any word used as a name for this element is alumium, which British chemist and inventor Humphry Davy employed in 1808 for the metal he was trying to isolate electrolytically from the mineral alumina. The citation is from his journal Philosophical Transactions: "Had I been so fortunate as..to have procured the metallic substances I was in search of, I should have proposed for them the names of silicium, alumium, zirconium, and glucium."[43]
By 1812, Davy had settled on aluminum. He wrote in the journal Chemical Philosophy: "As yet Aluminum has not been obtained in a perfectly free state."[44] But the same year, an anonymous contributor to the Quarterly Review, a British political-literary journal, objected to aluminum and proposed the name aluminium, "for so we shall take the liberty of writing the word, in preference to aluminum, which has a less classical sound."[45]
The -ium suffix had the advantage of conforming to the precedent set in other newly discovered elements of the time: potassium, sodium, magnesium, calcium, and strontium (all of which Davy had isolated himself). Nevertheless, -um spellings for elements were not unknown at the time, as for example platinum, known to Europeans since the sixteenth century, molybdenum, discovered in 1778, and tantalum, discovered in 1802.
The -um suffix on the other hand, has the advantage of being more consistent with the universal spelling alumina for the oxide, as lanthana is the oxide of lanthanum, and magnesia, ceria, and thoria are the oxides of magnesium, cerium, and thorium respectively.
The spelling used throughout the 19th century by most U.S. chemists ended in -ium, but common usage is less clear.[46] The -um spelling is used in the Webster's Dictionary of 1828, as it was in 1892 when Charles Martin Hall published an advertising handbill for his new electrolytic method of producing the metal, despite his constant use of the -ium spelling in all the patents[40] he filed between 1886 and 1903.[47] It has consequently been suggested that the spelling reflects an easier to pronounce word with one fewer syllable, or that the spelling on the flier was a mistake. Hall's domination of production of the metal ensured that the spelling aluminum became the standard in North America; the Webster Unabridged Dictionary of 1913, though, continued to use the -ium version.
In 1926, the American Chemical Society officially decided to use aluminum in its publications; American dictionaries typically label the spelling aluminium as a British variant.
10.2 Present-day spelling
Most countries spell aluminium with an i before -um. In the United States, the spelling aluminium is largely unknown, and the spelling aluminum predominates.[48][49] The Canadian Oxford Dictionary prefers aluminum, whereas the Australian Macquarie Dictionary prefers aluminium.
The International Union of Pure and Applied Chemistry (IUPAC) adopted aluminium as the standard international name for the element in 1990, but three years later recognized aluminum as an acceptable variant. Hence their periodic table includes both.[50] IUPAC officially prefers the use of aluminium in its internal publications, although several IUPAC publications use the spelling aluminum.[51]
11. Health concerns
Despite its natural abundance, aluminium has no known function in living cells and presents some toxic effects in elevated concentrations. Its toxicity can be traced to deposition in bone and the central nervous system, which is particularly increased in patients with reduced renal function. Because aluminium competes with calcium for absorption, increased amounts of dietary aluminium may contribute to the reduced skeletal mineralization (osteopenia) observed in preterm infants and infants with growth retardation. In very high doses, aluminium can cause neurotoxicity, and is associated with altered function of the blood-brain barrier.[52] A small percentage of people are allergic to aluminium and experience contact dermatitis, digestive disorders, vomiting or other symptoms upon contact or ingestion of products containing aluminium, such as deodorants or antacids. In those without allergies, aluminium is not as toxic as heavy metals, but there is evidence of some toxicity if it is consumed in excessive amounts.[53] Although the use of aluminium cookware has not been shown to lead to aluminium toxicity in general, excessive consumption of antacids containing aluminium compounds and excessive use of aluminium-containing antiperspirants provide more significant exposure levels. Studies have shown that consumption of acidic foods or liquids with aluminium significantly increases aluminium absorption,[54] and maltol has been shown to increase the accumulation of aluminium in nervous and osseus tissue.[55] Furthermore, aluminium increases estrogen-related gene expression in human breast cancer cells cultured in the laboratory.[56] These salts' estrogen-like effects have led to their classification as a metalloestrogen.
Because of its potentially toxic effects, aluminium's use in some antiperspirants, dyes (such as aluminum lake), and food additives is controversial. Although there is little evidence that normal exposure to aluminium presents a risk to healthy adults,[57] several studies point to risks associated with increased exposure to the metal[citation needed]. Aluminium in food may be absorbed more than aluminium from water.[58] Some researchers have expressed concerns that the aluminium in antiperspirants may increase the risk of breast cancer,[59] and aluminium has controversially been implicated as a factor in Alzheimer's disease.[60]
According to The Alzheimer's Society, the overwhelming medical and scientific opinion is that studies have not convincingly demonstrated a causal relationship between aluminium and Alzheimer's disease.[61] Nevertheless, some studies[which?] cite aluminium exposure as a risk factor for Alzheimer's disease, as some brain plaques have been found to contain increased levels of the metal[citation needed]. Research in this area has been inconclusive; aluminium accumulation may be a consequence of the disease rather than a causal agent. In any event, if there is any toxicity of aluminium, it must be via a very specific mechanism, since total human exposure to the element in the form of naturally occurring clay in soil and dust is enormously large over a lifetime.[62][63] Scientific consensus does not yet exist about whether aluminium exposure could directly increase the risk of Alzheimer's disease.[61]
12. Effect on plants
Aluminium is primary among the factors that reduce plant growth on acid soils. Although it is generally harmless to plant growth in pH-neutral soils, the concentration in acid soils of toxic Al3+ cations increases and disturbs root growth and function.[64][65][66]
Most acid soils are saturated with aluminium rather than hydrogen ions. The acidity of the soil is therefore a result of hydrolysis of aluminium compounds.[67] This concept of "corrected lime potential"[68] to define the degree of base saturation in soils became the basis for procedures now used in soil testing laboratories to determine the "lime requirement" of soils.[69]
Wheat's adaptation to allow aluminium tolerance is such that the aluminium induces a release of organic compounds that bind to the harmful aluminium cations. Sorghum is believed to have the same tolerance mechanism. The first gene for aluminium tolerance has been identified in wheat. It was shown that sorghum's aluminium tolerance is controlled by a single gene, as for wheat.[70] This is not the case in all plants.
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