Даниленко Б.Д., Зубков Н.Н. Выбор режимов резания (Даниленко Б.Д., Зубков Н.Н. Выбор режимов резания (2005))

.. .. ., . ... .. .. . .20053621.91.01(075.8)30.6118: . .. .,, ... .18(,,):./. . .. . ., 2005. — 52 .:ISBN 5-7038-2686-1.—-.:-.—,-,..,»,. 6.120900».. 32.121300 «», 120200 «», 120100 ««.3-.621.91.01(075.8)30.61ISBN 5-7038-2686-14©. . ., 2005. .. .11.04.05.. . 3,25..105005,. . 3,03., 2-60 84/16..- . . 2,32.15.. .

..100..., 5.5,,,,. .:–;–;–;–,.25762—83«,,,».,,-.,-..,, . ..6-.:––(,,. .);(,,,.);–(,,. .);–. .1.,. 1.:(()(),).,,,(.v1–v2,,,,.. 1)-,,-,,. .(.v0–v3. 1)7.-,.30…60.Tv1 v2v0 v3v5v4v.1(. 1)v4–v5,,.-.15..v3v5TCT1.,vmT,v8Cv.TmC T , Cv.m,-,-..(,-):1…5023114-—,14Ra 12,5…;—,Ra 6,3…12,5—12, 13;,9, 10Ra 3,2…6,3—,Ra 0,4…3,2;7, 8-.-.:1)2)3)4)—;—;—;—..()-,..92.,,().-:–(. 2, ).-,,..(–. 2, )..,-,.–(.

2, ).,,.10-.22.1..:1.,.2..(.. 5)-:–(3–5).= 45,–(;L/d > 10),11,..1, 2, 6.,Pz, .> 90.;–,.3.D,t,DS,l,l1,-l ,l,d1,L,d(.-. 3)..4.,,:,,-,..v,/S,t,n,/t,t ,/1.2.2.(,12)-,-.(. 1 [1].)t117, 16, 151413,1211, 10, 91413, 1211, 10, 98, 73- —4- —Ra3,2...1,6Ra1,6...0,2-1- —-Ra50...12,5d 1,2- —-Ra12,5...3,2() t,,,183050801201802503201005002,02,53,03,54,55,05,56,57,58,50,91,01,31,51,72,02,22,42,62,80,50,60,70,80,91,01,11,21,41,6.0,20,20,30,30,30,40,40,50,50,6-.,:-Ra50...12,5Ra12,5...3,2Ra3,2...1,6Ra1,6...0,2132.3.S,,/,-.SCS d zSKt xSSoK mS K HS KSKKk K ,d–.zS, xSCS K ,,.

2.2,--,CSzSxSK0,0420,600,251,00,0310,570,351,00,0420,600,250,50,0310,570,350,520,0420,0310,0420,0310,600,570,600,570,250,350,250,351,752,41,31,3KmS,. 3...14-15 614 8.,,. .5 10.3KmST15 6 T14K8 T5K10----,-BK6BK6BK6-BK81,01,11,15————1,01,00,95———————1,01,11,21,1———1,11,11,21,0———0,951,0—1,0———1,01,1—0,95———0,951,0—1,1———1,01,1—0,95--.8,—,6.,-,.15KHS:K HSC HS;(HB) nSK HSHSnSC HS.( ) nS.

4.4HS5970632,454,0K:K0,160, 46—,(—,0,770,810,810,140,21S2,9SnS),;.. 5.K:KL—,,.. 6.16( L / D);D—0,19,-14136C1,101,381,66K:K = 1,0.,-K = 0,85,K().K = 1,0.K-:0,92 h 0, 28,t 0, 26Kh—(,.. 5).,,. 7.,7t,,BH,101620251,03,05,06,0h,,3,75,25,76,7,16202532S.,.. 8.819,0,6Rz > 40Rz 20…40Rz 10… 20Ra < 5, r,1,00,80,25t0,450,280,120,40,250,110,50,30,132.4.v, /,Cv K Hv KvK mvv.T 0,4t X v SoYvXvv. 9.Yv9S,,,-,/CvXvYv< 0,45480,150,25> 0,44780,150,4< 0,43450,150,4> 0,43010,150,4< 0,4> 0,44364050,150,150,40,4T,,,,30[1].KHv:K Hv20CHB;(HB) nv-K HvCHBnvCHB.nv( ). 10.10CHB100017208,96,5K:K-v0 , 0043,62v0 , 29.Kmv,,nv1,31,420,360,29.

11.11KmvT15 6 T14K8 T5K10-BK6BK6BK6-BK81,01,11,1————1,00,950,9————-———1,01,11,11,1-———1,01,11,20,9———1,01,11,21,2———1,01,21,21,1-,21-———1,01,1—————1,01,1——2.5.n,/,1000 v.dnn-. 12,.12Dmax,Lmax,/16 16 116 20 3125220750100040–200012,5–200016 20 121590010–200016 30 30516 20 3 321 732 31740 3755 30132021532040014001000140014005701713 325022,,/7,1106,3–125010–200025–125016–16002–12003–12000,01–2,8/1–12000,05–28005–5120,01–1000028005–5001–12004520512,5–12505–60002211221140372.6.-,vS,/:vSSSn.. 2.3,n—vS(.

2.5... 12).2.7.Pz, H,PzC P t X P S oYP K H .CP,,. 13.K ,,KHC H ( HB) nP .nP. 13.13Y19501,00,810,040,6112001,00,700,00650,962.8.Pz,tS.-:231)2)3)4)5);;;;..[Pz] ,W[l[ Pz ][ ] = 2,5·108,],B H2,W(B —6), 3; l —W—,-, H —; [ ] —..,l1,5 , .-.[Pz] ,[ Pz ][f ], —3 10–4 ,1,2 10–4 ;,3 [ f ] E Ixl3,, :1,7 10–4 ,—= 2,1 1011, IxB H3,124..,:24:; Ix —,-290 t 0, 77 h1,35,(sin )0,8Pzh–,..[Px]> Px.[Px] ,Px.Px-,,0,60, 035 Pz[Px].4000 ..PzPy , . .Pzy.-PzyPz1,61 20 /..1.f, ,fL —Pzy L33 E Ix,(),4, Ixd,64; I —4.2.fPzy L348 E I x.253.Pzy L3f–57 10.102 E I x— 10–4;[f ]:—;— 5 10–5 .,[f ][Pzy],[Pz]:[ Pzy ][ Pz ]1, 21 20 /,-.--,tS...S,SoCP,/,[ Pz ]t XP KH,K1YP.Y. 2.7.2.9.N ,N—,,Pz v,6 10 4= 0,75.(.

12).26.2.10.(toL—+ l + l (l —l1 —)to,, . .(,, l1, l(2-L,vS,,l,2. 3), L = l + l1 +,;,l —-t, l —tg).-).,, K,,KT.tot ,t = (t + t ) (1 + K(t + t )t,+ K ).t.27LDlllll1tDS.3t,-,,,. .K.-K= 0,035.K.K50= 0,04K = 0,06= 0,07…0,08,K-.K-= 0,06.Kt /K ,,t—,t, . .to t / K .,,-t28()t.-= 0,56.=,ttotT1(1 KK).0,51.,,t = 0,5..,HT,t—,480.() ,.,H,K Z—= 1,2; Z —,=.3.10903—77:,.293.1..-D = 10…30. 15.15t,15, 14I—I—II —I—II —III —I—II —III —III —13, 12,11, 108, 97——0,3D0,5—0,3D0,50,002D + 0,1—0,3D0,50,001D + 0,080,001D + 0,03d,d = D – 2tt– 2t.—,,.;t.,– 2t,—;t,..—-10903—77.:308,0; 8,2; 8,5; 8,8; 9,0; 9,2; 9,5; 9,8; 10,0; 10,2; 10,5; 10,8; 11,0; 11,2; 11,5;11,8; 12,0; 12,2; 12,5; 12,8; 13,0; 13,2; 13,5; 13,8; 14,0; 14,25; 14,5; 14,75;15,0; 15,25; 15,5; 15,75; 16,0; 16,25; 16,5; 16,75; 17,0; 17,25; 17,5; 17,75;18,0; 18,25; 18,5; 18,75; 19,0; 19,25; 9,5; 19,75; 20,0; 20,25; 20,5; 20,75;21,0; 21,25; 21,5; 22,0; 22,25; 22,5; 22,75; 23,0; 23,25; 23,5; 23,75; 24,0;24,25; 24,5; 24,75; 25,0; 25,25; 25,5; 25,75; 26,0; 26,25; 26,5; 26,75; 27,0;27,25; 27,5; 27,75; 28,0; 28,25; 28,5; 28,75; 29,0; 29,25; 29,5; 30,0; 30,25;30,5; 30,753.2...

2.1.3.3.So,d,/,--,:d 10d > 10KS —So = 0,025 KS KHBS KlS K1S d,So = 0,063 KS KHBS KlS K1S d0,6,,(. 16); KHBS,KlS —l,. 17); K1S —:«K1S = 0,6.,K1S = 1,0,(»-,,. . [1].SóS.-S ,:/,310,1; 0,14; 0,20; 0,28; 0,40; 0,56; 0,80n ,/:63, 90, 125, 180, 250, 350, 500, 700, 1000, 1400, 2000, 280016((40, 45, 50(.).)20 , 30 , 4035, 38(1820, 30.), 38,,(Kv1,21,21,01,00,90,90,8 0,75.),20 113, 12 18 10KS.)0,70,61,51,017KHBS200HB1, 2190HB1, 5KlSKHBv0 ,31,4dl0, 21,2dl200HB0,9190HB1, 0Klv0 ,51,7dl0, 41,5dl3.4.v, /,-::v9,8 d 0, 4K v K HBv K lv K0, 20,5TS:32KKKK ;v8,3 d 0,35K v K HBv K lv K0,1250,475TS—,KKKK ,;[2],. 18 (.K ).18,A110d 0,624d 0,6K v,,KHBS,B B16d 0,717d 0,5. 16.,.

17.(Klv,l 0,K ,)-. 17.-,. 19..-(.. 16),((180…220)< 180),6 5.< 200.,220…250> 2006 5 5.,-,(9 4 8.,-> 250)-,33130…150,2 511 3 3 2.19K666255 54 85, 11 3 3 21,01,061,170,92KK =1,0,.K = 1,15.K,. 20.,-1,,,,,. .,,.20K1,01,051,1511K.10…1510903—77.,—.34l1,,l1 = 15d 0,7.K0, 3d1,7l1K ,K.-,. 21 [1].21d,,,(K—)1,0-<500.

12(<500)1,2-:––;-,.3.5.n,n/,1000 v.d35n.n. 3.3.3.6.v , /v,d n.10003.7.N, ,-:: PX: PXN,904 d S 0,7568 d S0 , 75HB200;0, 6HB2000,8.,,:: N0,0114 v: N0,0069 vd S0,7d S0,80 , 75HB200;0, 6HB200.,,-.,NN / ,PX—;PX= 0,80.. 22.362222222 1182 1252 1182 1252 118 2dmax,PX ,N ,1352 150135135 2 2 150135 22 1751825355075560090001500023500400001,52,24,07,5103.8.(t,),toLn S,L—+l + ll(l —l +l= 0,5d; l —;l = 0).l-,,(;= 0,4d,l,; l= 1…2—,,.

4); L = l +l +, K,,KT.tot ,,,:37DSDSl +ll +lLlL ll.4tttT1—(1 K)= 0,45; t —t;;—12,K;= 0,04; K,—T /t ,—,(),t = 0,12…0,14;12K= 0,035,,; K = 0,04…0,08..,H.,H,K (i 1)38),,(KK480.i—;(-),,,.,;—10-,= 1,2.,3.9..(. 1)S,/.,0,02 d 0,8 K S K HBS K lS .S,,. 3.3.,Só.23v, /12–17(1840 , 30 , 30.)(35, 38(20 13, 12 18 10.).),10–158–126–912–15v, /v v,K HBv K lv .39v. 23 [2].. 3.4.,. 3.5–3.8..-0,08 d 0, 6 K S K HBS K lSS.A dSov0,5.[2],A122A1 K 2 K HBv K lv K HBS K lS K S .= 25,1v= 13.T,,:9,85 d 28K;52,5v SoT8,38 d 2,88K,v 8 S o3,5TKKK HBv K lv KKKK .,,.

3.4.,10< 10,= 10.,,,.40. 3.5–3.8.4.4.1..5.B,,,t—,.,.-,(. 5, ).,-.,.,.-,.,.()()-.,.t,B.-:41t B < 1,65D1,6,t B < 1,16D1,6,t B < 2,32D1,6.,: t B < 0,8D1,6, t B < 0,6D1,6, t B < 1,16D1,6.,-DtBtDSDtBtDS.5,42-, . ..(—,—)K ,K =KKz Kl—KB ,,.K(.

24).24K3037HB1, 51782HB1, 42014HB1,4551,8HB 0,85-Kzz:KzlD:Kl4,28.z1, 05Kl-8,56lD3, 08.43KBDKBB:D.BK,-. 25.,,,.25KtD0,10,20,30,40,50,60,70,80,91,00,10,090,090,080,070,060,050,050,040,040,10,080,080,070,070,060,050,050,040,040,070,070,060,060,060,050,040,030,020,02,,0,2…0,3-..,.(t B)max,,.44-4.2.t.Sz ,SzCz, z, x/,,Cz D z K S Kt x BuuSK lS-.. 26.26-Czzxu0,040,830,410,420,0240,890,430,460,050,820,400,420,050,850,410,440,030,750,360,380,020,750,360,410,040,730,350,360,0360,790,380,40-K S(. 27):ClSK S.HB n1K.K S = 0,8.S-K S = 1,0,4527ClSn143218804,29,641,1351,4370,2860,492KlSDl:1,2.0 , 21(l / D )K lS, l=4D0,75.,S z,S/CzS,-D z1 RB u1m1KKSSK lS ,Ra —,.C S, z1, m1u1K S, K.. 28,KSlS-4.3.v, /vC v D z2 K,K HBv KvtCv, z2, x2y2(,x2SzvK Tv Ky2v,..

28.K. 29).v2846CSz1m1u1CHBvn2CTvn30,00430,9620,3390,61819521,425,780,4365,880,480,230,214,820,310,070,22Cvz2x2y2Cvzuy0,00420,9770,380,652320,663,10,27616,80,260,370,238,440,10,120,310,0050,9460,3980,716——4,50,37221,50,50,310,2117,040,250,070,2329K v, K-10-4-4,4,2,4,51, 16, 20,993, 95,8,195,14,,6,2:KHBv6,8N1,00,80,51,01,20,81,01,251,401,702,2047K HBvCHBv(n2C HBv.n2(HB). 28.K.

30).v30K v, K1,02,82,31,02,52,16 51,06 31,9KvT(n3K v = 1.v CvK48-vK v = 0,85.Cv, z2, x2,DzyBu S zC v, z , u):. 28..K v = 0,8,60CTv.n3TK TvCTv6 515 65 106 568Ny2Kvy2K HBv K. 28.-vK Tv K v .. 28,.-4.4.,NC N D z3 t x3 S zC N, z 3 , x 3y3KK HBN KNy3NK TN K N .. 31.31-CNz3x3y3CHBNn5CTNn40,120,650,640,519801,35,780,4360,180,470,450,41100,443,10,2760,170,690,540,51——4,50,372CNzNuNyN0,0860,510,950,520,1060,220,860,360,1180,510,880,52(.:K N. 30).KHBNK HBNCHBN(.n5.

30).:-C HBN.( HB) n5. 31.KNKNT49CTN.n4TK TvCTNn4. 31.K.KN-N= 0,8,K N = 1.NCN ,Dz NNBu N S zC N, z N, uyKNNyPz,,C Py Dz4K HBN KNK N = 0,85.-,-K TN K N .N. 31,N-.4.5.Py: Py: P z C Pz D,:tDtDz5q4Szq5Szy5,y4KKPK HBP K zP K BP ;PK HBP K zP K BP .,. 32.32CPyz4q4y4CPzz5q5y567250,1530,6540,829257000,1420,6630,894(:50K P. 33).KHBP-K HBPHBPC HBP ( HB) n6 .n6. 33.33K-Pn6HBP1,00,000561,41,00,00021,5950,90,80,00160,00631,2241,1KzPz: KzP = 0,25z.KBPB: KBP = 0,05B.-4.6...1000 v,Dn/,.-,.()v s = Sz z n ,/,.,ó.51,N: N.= 0,85.4.7.()Ltoto,,L,Sz z nSL–+ l (l —l —,(.

6), L= 2l + l + l +,,l —,l —).l = 2…5.(l. 6, ) l = l( . 6, )D24lD2= 0,5D.2tt (D t).,, K,,Kt ,tto1tTT.to,(1 KK).,().= 0,6.t2,0…3,052.-DSDlllDllllLDDltllllllDSL.6K,K= 0,035.-K ,50K= 0,06.,,H480—.,T,t,53() ,,,H,K—,(54.. 2.1, . 4).= 1,2.1.,:..:2.. ., 1990., . .. . ./3..2 . . II:.:/ . .. . ../. 1989.. ..., 1985.. 535.. .. //:,..55..........................................................................................................3................................71.2.2.1.2.2.2.3.2.4.2.5.2.6.2.7.2.8.2.9.2.10.3.................................................................................10.......................................................11()......................12...........................................................14...........................................................20.........................22................................................23........................23.....23.................................26......................27........293.1.3.2.3.3.3.4.3.5.3.6.3.7.3.8.3.9................................................................................30.......................................................31.......................................31....................................................................................32.....................................35................36N ..........................................36........................37................................................................394.4.1.4.2.4.3.4.4.4.5.4.6.4.7.56..................................................................................41...............................................41..............................................................45....................................................................46............................................................49......................................................50...51........................52.......................................................................................551005..16 20 3 3:15 6:,.:-250-0,1,166-80400DRa 12,5*100,6+0,3542DSv,/163S,/0,56t,n,t,t ,1,5/5161,93,357.